NON OEM part compatible with certain GEMA products
Statement
We state that the CG series powder coating spare parts we provided are NON OEM part - compatible with certain GEMA products.
Not manufactured by, authorized by, or affiliated with GEMA. GEMA is a registered trademark of Gema Switzerland, GmbH
Powder injector
Powder injector - complete (pos. 1-13) 1007 780
A Conveying air check valve unit (red marking) - complete (incl. pos. 6, 8, 9 and 12) 1005 589
B Supplementary air check valve unit (black marking) - complete (incl. pos. 7, 8, 9 and
13)
1005 590
C Injector body - complete (incl. pos. 1, 2, 10 and 11) 1006 530
1 ---Injector body (without pos. 2) 1006 484
2 ----O-ring - Ø 16x2 mm 1007 794#
3 ---Insert sleeve - Teflon, complete 1006 485#
4 ---Hose connection - Ø 10-12 mm, complete (incl. pos 4.1) 1006 531
4.1 --O-ring - Ø 16x1.5 mm 205 141#
5-- Threaded sleeve 1006 483
6 --Connector (conveying air) - NW 5.5 1004 366
7 --Connector (supplementary air) - NW 5.5 1004 367
8 --O-ring - Ø 11x1.5 mm 1000 532#
9 --Filter element - Ø 9/4x27 mm 1003 698
10-- Nozzle 1006 488
11-- Nozzle fixation - complete (incl. pos. 11.1) 1007 792
11.1 --O-ring - Ø 8x1 mm 1007 793#
12 --Body (red) 1004 369
13 --Body (black) 1004 370
16-- Conveying air hose - Ø 8/6 mm (red) 103 500*
17 --Supplementary air hose - Ø 8/6 mm (black) 103 756*
18-- Quick release coupling for conveying air hose - NW5-Ø 8 mm 261 645
19 --Quick release coupling for supplementary air hose - NW5-Ø 8 mm 261 637
Powder hose - 66 type, POE, Ø 16/11 mm, with conductive strip (standard) 105 139*#
Powder hose - 74 type, POE, Ø 15/10 mm, with conductive strip 1001 673*#
Powder hose - 75 type, POE, Ø 18/12 mm, with conductive strip 1001 674*#
How to Replacing the insert sleeve
Cleaning the injector
1. Remove the injector
2. Remove the powder hose from hose connection (4)
3. Clean the hose connection (4) with compressed air which is
free of oil and water, and check for wear
4. Clean the injector body (1) with compressed air which is free
of oil and water Possible contaminations are visible through
the opening of the powder hopper connection (2)
5. Reinsert the injector and fix it
WARNING!
If the injector is severely contaminated, it must be dismantled.
Remove the check valve units (6 and 7) with the correct sized
spanner. Clean the component parts with compressed air and, if
necessary, dissolve sintered deposits with nitro-thinner. Do not use
acetone, do not scrape!
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